A charcoal collapsible bulk container being filled with black moulded parts from a conveyor, folded containers stacked behind it on a plant floor

A collapsible container filled at the end of a line, folded empties stacked behind. Illustrative image, generated; not a photograph of our stock.

Plastic bulk containers that take the gaylord's place

Collapsible containers, fixed-wall bins and macro bins, quoted to any US state.

Container, footprint, heaviest load, how many

Three kinds of container

The first two images are illustrative, generated, not photographs of our stock. Macro bins photograph: Walter Siegmund, CC BY-SA 3.0, credited on about.

By footprint

Footprint comes first: it has to match your racking, your line stations and the trailer pattern. These three cover most orders; the heights each is made in are in inches.

Heights from Container Exchanger's plastic gaylord sizes; model counts from the ORBIS range, reviewed 14 November 2026.

All eight footprints, including the long 56 to 78 x 48 in sizes and metric 1200 x 1000 mm.

Leaving corrugated

A corrugated gaylord is bought every trip and thrown away at the end of it. A plastic one is bought once. On the same footprint, three things change.

Capacity. Plastic pallet containers are generally rated 1,500 to 2,500 lb, and the rating doesn't fall when the box gets damp.

Washing. Solid plastic walls can be hosed or run through a washer, which is why food plants switch first.

The return trip. Fold the walls and the empties go home in a fraction of the space. A box goes home in a baler.

Corrugated still wins on a one-way shipment that never comes back. The plastic vs corrugated guide works through both.

A charcoal collapsible container beside a corrugated gaylord box on a wooden pallet
A plastic container beside a corrugated gaylord on a pallet. Illustrative image, generated; not a photograph of our stock.

What a spec sheet shows

Every container we quote comes with lines like these. This is a typical 48 x 40 in collapsible, with what each line tells you.

A typical 48 x 40 x 32 in collapsible container (ORBIS AG4048-32)Source: ORBIS AG4048-32 product page.
LineImperialMetric
Outside size: the space it takes48 x 40 x 32 in1,219 mm x 1,016 mm x 813 mm
Inside size: what fits in it45 x 37 in1,143 mm x 940 mm
Load: the heaviest fill1,500 lb680 kg
Collapsed height: the trip back13.5 in343 mm
Return ratio: folded per assembled2.32:12.32:1
Trailer count, 53 ft240 collapsed, 90 assembled–

Metric figures are converted from the maker's imperial figures (1 in = 25.4 mm, 1 lb = 0.4536 kg, 1 US gal = 3.785 L) and rounded. Sources last reviewed 14 November 2026.

Read the outside size against your racking and the inside size against your parts. The load line is per container; stacking ratings are separate. Collapsed height and return ratio decide what the empties cost to send back, and the trailer count is the same thing in trucks. The full collapsible page has the rest.

Who buys them

Black plastic bulk containers of cast aluminium parts on carts beside a car body line
Bulk containers of cast parts at the stations of an assembly line. Illustrative image, generated; not a photograph of our stock.

Automotive and industrial plants

Plants that ship parts round a closed loop with their suppliers, mostly in 48 x 45 and 48 x 40 in collapsibles bought by the trailer. They want collapsed height and return ratio per footprint, and dunnage that holds the part.

A white plastic harvest bin carried on the front of a small red tractor between vineyard rows
A plastic harvest bin carried on a tractor loader down a vineyard row. Photo: Schaadcellars, CC BY 4.0, via Wikimedia Commons.

Growers and packers

Orchards, vineyards and packing sheds buying macro bins by the truckload, 48 x 40 or 48 x 48 in, solid for fruit that bruises and vented for onions, nuts and potatoes.

Light grey solid-wall plastic bins on a wet tiled floor in a food plant
Solid-wall bins in a washdown room. Illustrative image, generated; not a photograph of our stock.

Food and ingredient processors

Plants replacing single-use gaylords with washable solid-wall bins in the 1,500 to 2,000 lb class, usually lidded. The first thing they ask for is a resin statement for food contact, and we put it in the quote.

A row of black fixed-wall bins with drop fronts holding plastic regrind sorted by colour
Fixed-wall bins holding regrind sorted by colour. Illustrative image, generated; not a photograph of our stock.

Recyclers and scrap processors

Yards and plants where bins never leave the building: fixed-wall containers with drop doors and four-way entry, colour-coded by grade.

Questions

Collapsible or fixed wall?
Collapsible if the empties travel back to a supplier or customer; fixed wall if they stay in your plant. Folding walls cost more and only pay back on the return trip.
Can food touch them?
Some are sold in FDA-approved colours, and MACX-style macro bins are sold as meeting USDA/HACCP standards for food handling. Tell us the product and we confirm the resin for the exact model in the quote, not before.
How many fit on a truck?
For a 48 x 40 x 32 in collapsible, 90 assembled or 240 collapsed per 53 ft trailer. Macro bins nest, about 150 to a truckload.
Is a plastic gaylord the same as a pallet container?
Yes. Buyers say plastic gaylord; makers say pallet container or bulk container. It is a plastic container on a gaylord footprint, usually collapsible.
What sizes are there?
Standard footprints run from 32 x 30 in to 78 x 48 in, plus metric 1200 x 1000 mm, in heights from 16 to 50 in. The sizes page lists them.

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Ask for a quote

Quotes go to any US address. New containers only, from established makers.

The reply names the container we would quote, with its collapsed height, return ratio and trailer count written out, and a price for your quantity and ZIP.

Prefer email? info@bulkcontainerco.com, or use the quote page.